The alternator I bought from you doesn't work.

Each alternator is bench-tested before shipping. Apparent failure is usually due to ordering the wrong unit, shipping damage, or installation mistakes. Verify the part number, inspect for damage, and review the proper installation steps (Technical Tip TT-648) before contacting support.

The alternator I bought from you doesn't "put out".

Low-output symptoms are often caused by factors outside the alternator. Measure voltage directly at the rear of the unit with a digital meter; if readings seem low, check the common issues listed below or return the alternator for a free bench test.

High-output alternators ship with an overdrive pulley that may require a belt about 1 inch shorter than stock. Use a quality, oil-free belt to prevent slip and ensure full output.

Regulator plug not plugged in, not seated properly or pinched wire

Make sure the small regulator plug on the alternator is fully seated and oriented correctly. A pinched or missing connection will prevent charging. Self-exciting models (e.g., Fitzall 220A+) do not use this plug.

Battery warning light bulb in dash missing, blown or bad connection

Some vehicles rely on the dash battery-warning bulb to excite the alternator. A blown, missing, or poorly connected bulb can cause a no-charge condition.

Customer changed alternator pulley

Replacing the supplied overdrive pulley with a larger-diameter pulley slows the alternator and decreases charge output.

Vehicle crankshaft pulley diameter too small

Aftermarket under-drive crank pulleys spin accessories more slowly and can severely reduce alternator output. Ensure the crank pulley is at least OEM size.

Main vehicle charge wire too small or not upgraded

Factory charge wiring is sized for OE amperage. When loads rise, upgrade to a heavier-gauge cable such as the Big Zero kit to avoid voltage drop and false low-output symptoms.

Too many grounds, insufficient grounds, or just bad wiring

Improper, corroded, or excessive grounds-as well as undersized or poorly crimped wires-can cripple alternator performance. Have a qualified technician inspect and correct wiring.

Bad, old, weak, damaged or cheap battery

Weak or inexpensive batteries-especially some gel-cell types-may not accept the alternator's current. Use a healthy wet-cell battery with sufficient cold-cranking amps.

Alternator possibly damaged during installation

High-output units contain sensitive electronics. Skipping the recommended battery-disconnect procedure or other steps in Technical Tip TT-648 can damage the regulator and cause no-charge conditions.

The alternator I bought from you doesn't fit.

Direct-fit models require no hardware changes. Universal Fitzall 220A+ units need custom brackets and may require a shorter belt.

Do you sell brackets, spacers or hardware to mount the Fitzall on my particular application?

Due to the vast number of vehicles, PowerBastards does not supply custom mounting hardware. Most customers fabricate brackets themselves or hire a qualified shop.

I tested my alternator and it only makes 30A.

Alternators supply only the amperage the system demands. Clip-on amp meters can be inaccurate; 30 amps may be normal at low load. Send the unit in for a free certified output test if in doubt.

High Output Alternators

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220A High Output Alternator for Mercury Marquis, 2006 - 2008 4.6L V8 (281c.i.) Upgrade for Standard 135 Amp, 6G Alt

1 of 4

Product ID 8472-220-HD66-1

220A High Output Alternator for Mercury Marquis, 2006 - 2008 4.6L V8 (281c.i.) Upgrade for Standard 135 Amp, 6G Alt

220A HD SERIES Direct Fit Alternator for Mercury Marquis Specifications:

Total Output: 220+ AMPS
Idle Output: 110+ AMPS
Full Output: 220+ AMPS @ 1200 Engine RPM

Powder Coat

List Price: $489.00

Price$395.00

240A High Output Alternator for Ford Explorer & Sport Trac, 2005 4.6L V8 (281c.i.) Upgrade for Standard 130 Amp

1 of 4

Product ID 8475-240

240A High Output Alternator for Ford Explorer & Sport Trac, 2005 4.6L V8 (281c.i.) Upgrade for Standard 130 Amp

240A HD SERIES Direct Fit Alternator for Ford Explorer Specifications:

Total Output: 240+ AMPS
Idle Output: 120+ AMPS
Full Output: 240+ AMPS @ 1200 Engine RPM

Powder Coat

List Price: $489.00

Price$395.00

240A High Output Alternator for Ford F-SERIES PICKUPS, 2006 - 2007 6.0L (363c.i.) (Diesel) Dual Alt System, Bottom Unit, From 12/5/2005

1 of 2

Product ID 8477-240-HD70-2

240A High Output Alternator for Ford F-SERIES PICKUPS, 2006 - 2007 6.0L (363c.i.) (Diesel) Dual Alt System, Bottom Unit, From 12/5/2005

240A HD SERIES Direct Fit Alternator for Ford F-SERIES PICKUPS Specifications:

Total Output: 240+ AMPS
Idle Output: 120+ AMPS
Full Output: 240+ AMPS @ 1200 Engine RPM

Powder Coat

List Price: $489.00

Price$395.00

220A High Output Alternator for Ford F-SERIES PICKUPS, 2005 - 2007 6.0L (363c.i.) (Diesel) Dual Alt System, Top Unit, From 11/2004

1 of 3

Product ID 8478-220-HD71-1

220A High Output Alternator for Ford F-SERIES PICKUPS, 2005 - 2007 6.0L (363c.i.) (Diesel) Dual Alt System, Top Unit, From 11/2004

220A HD SERIES Direct Fit Alternator for Ford F-SERIES PICKUPS Specifications:

Total Output: 220+ AMPS
Idle Output: 110+ AMPS
Full Output: 220+ AMPS @ 1200 Engine RPM

Powder Coat

List Price: $489.00

Price$395.00

Product ID 8478-WR-220

2008 - 2010 Ford F-Series Pickups 6.4L (Diesel) w/o Dual Alternator System

220A HD SERIES Direct Fit Alternator for Ford F-SERIES PICKUPS Specifications:

Total Output: 220+ AMPS
Idle Output: 110+ AMPS
Full Output: 220+ AMPS @ 1200 Engine RPM

Powder Coat

List Price: $429.00

Price$399.00

220A High Output Alternator for Pontiac G3 Wave, 2009 1.6L L4 (98c.i.)

1 of 4

Product ID 8486-220-HD1-4

220A High Output Alternator for Pontiac G3 Wave, 2009 1.6L L4 (98c.i.)

220A HD SERIES Direct Fit Alternator for Pontiac G3 Wave Specifications:

Total Output: 220+ AMPS
Idle Output: 110+ AMPS
Full Output: 220+ AMPS @ 1200 Engine RPM

Powder Coat

List Price: $459.00

Price$399.00

220A High Output Alternator for Ford F-SERIES PICKUPS, 2008 6.4L (391c.i.) (Diesel) Dual Alt System, Bottom Unit

1 of 4

Product ID 8522-220

220A High Output Alternator for Ford F-SERIES PICKUPS, 2008 6.4L (391c.i.) (Diesel) Dual Alt System, Bottom Unit

220A HD SERIES Direct Fit Alternator for Ford F-SERIES PICKUPS Specifications:

Total Output: 220+ AMPS
Idle Output: 110+ AMPS
Full Output: 220+ AMPS @ 1200 Engine RPM

Powder Coat

List Price: $469.00

Price$399.00

220A High Output Alternator for Lincoln LS, 2003 - 2005 3.0L V6 (182c.i.)

1 of 4

Product ID 11000-250

220A High Output Alternator for Lincoln LS, 2003 - 2005 3.0L V6 (182c.i.)

250A HD SERIES Direct Fit Alternator for Lincoln LS Specifications:

Total Output: 250+ AMPS
Idle Output: 125+ AMPS
Full Output: 250+ AMPS @ 1200 Engine RPM

Powder Coat

List Price: $549.00

Price$449.00

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